what could have caused this?? burnt connector

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  • shepp
    Badcaps Veteran
    • Mar 2012
    • 377
    • England

    #1

    what could have caused this?? burnt connector

    repair on a 42" lcd, found this and 1 bulging cap

    ive ordered caps and changed the connector and fuse

    this picture is the invertor supply cable that comes from E301791 PSU

    could it just be a bad case of bad caps or something else?
    Attached Files
  • budm
    Badcaps Legend
    • Feb 2010
    • 40746
    • USA

    #2
    Re: what could have caused this?? burnt connector

    Poor connector contact resistance, the inverter usually runs at 24Vdc with about 5A of current. You need to replace the connector and clean the Male posts really well and also check and resolder the male pins as well.
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809

    Comment

    • shepp
      Badcaps Veteran
      • Mar 2012
      • 377
      • England

      #3
      Re: what could have caused this?? burnt connector

      Originally posted by budm
      Poor connector contact resistance, the inverter usually runs at 24Vdc with about 5A of current. You need to replace the connector and clean the Male posts really well and also check and resolder the male pins as well.
      i managed to get the same connectors male and female off ebay so recrimped the cables and put new socket and plug on, just waiting for the caps to come theres 3 in total but only one bulging so thought id just replace all 3 while im in there

      another problem is ive had to order fuses from hong kong (T 5 Amp PCB Leaded) but not sure wether i can wait up to 4 weeks for them

      ive got some T 3.15 Amp leaded fuses so not sure wether to just bang one of them in for the time being if it'll run, what do you think? just try it and see or wait for the right ones?

      Comment

      • budm
        Badcaps Legend
        • Feb 2010
        • 40746
        • USA

        #4
        Re: what could have caused this?? burnt connector

        If it is the main fuse, it may blow due to high inrush current. Is this the main fuse? You can try running it without the Inverter boards connected since they are the one that draw the most current.
        Never stop learning
        Basic LCD TV and Monitor troubleshooting guides.
        http://www.badcaps.net/forum/showthr...956#post305956

        Voltage Regulator (LDO) testing:
        http://www.badcaps.net/forum/showthr...999#post300999

        Inverter testing using old CFL:
        http://www.badcaps.net/forum/showthr...er+testing+cfl

        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
        http://s807.photobucket.com/user/budm/library/

        TV Factory reset codes listing:
        http://www.badcaps.net/forum/showthread.php?t=24809

        Comment

        • shepp
          Badcaps Veteran
          • Mar 2012
          • 377
          • England

          #5
          Re: what could have caused this?? burnt connector

          Yes its the main fuse on the power board, think ill do that, just to test its ok then wait for correct fuse to come, thanks for input matey, if I get any more trouble when ive put the parts in I will post more pics and model etc

          Comment

          • shepp
            Badcaps Veteran
            • Mar 2012
            • 377
            • England

            #6
            Re: what could have caused this?? burnt connector

            well i was shocked to get the T5amp fuses today and the capacitors, so the tv is all done and tested.....another one bite the dust

            Comment

            • tom66
              EVs Rule
              • Apr 2011
              • 32560
              • UK

              #7
              Re: what could have caused this?? burnt connector

              Originally posted by shepp
              well i was shocked to get the T5amp fuses today and the capacitors, so the tv is all done and tested.....another one bite the dust
              Great to hear... so the fuse just blew on its own with no other failure?
              Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
              For service manual, schematic, boardview (board view), datasheet, cad - use our search.

              Comment

              • shepp
                Badcaps Veteran
                • Mar 2012
                • 377
                • England

                #8
                Re: what could have caused this?? burnt connector

                no mate, see pic on first post, i had to replace the connector and there was 1 bulging 2200uf 35v cap, so i put new connector and socket on and replaced all the 2200uf 35v caps (x3) and the power board fuse (T5Amp). it had blown due to connector failure so had to order some fuses from ebay(couldnt find them any where else), but it said on the listing they were from Hong Kong so thought id have to wait ages but luckily they must have sent them from a company over here in the uk

                its lucky the tv didnt catch fire!

                them leaded fuses are a real pain in the arse to get over here!

                Comment

                • tom66
                  EVs Rule
                  • Apr 2011
                  • 32560
                  • UK

                  #9
                  Re: what could have caused this?? burnt connector

                  The fuse was on the primary or secondary?

                  This fault has been seen in other TVs. It's very dangerous. Did you need a crimp tool to fix the connector?
                  Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                  For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                  Comment

                  • shepp
                    Badcaps Veteran
                    • Mar 2012
                    • 377
                    • England

                    #10
                    Re: what could have caused this?? burnt connector

                    it was the main fuse that feeds the primary side, the one near where the 240v plugs onto the board.

                    yes needed tool, but luckily my boss had one at work, only thing was i didnt adjust it so the first one i crimped just pulled out....so decided to tin the wire with a bit of solder then they crimped good, then i took them back to work and realised i could of adjusted them properly!

                    overall cost of repair was Β£10.84

                    fuses Β£2.16
                    capacitors Β£4.69
                    connector Β£3.99
                    Last edited by shepp; 05-12-2012, 02:47 PM.

                    Comment

                    • tom66
                      EVs Rule
                      • Apr 2011
                      • 32560
                      • UK

                      #11
                      Re: what could have caused this?? burnt connector

                      Well, one to add to the tally!
                      Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                      For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                      Comment

                      • shepp
                        Badcaps Veteran
                        • Mar 2012
                        • 377
                        • England

                        #12
                        Re: what could have caused this?? burnt connector

                        i know....im getting through some now

                        Comment

                        • tom66
                          EVs Rule
                          • Apr 2011
                          • 32560
                          • UK

                          #13
                          Re: what could have caused this?? burnt connector

                          If you don't mind how much did you pay for the TV?
                          Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                          For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                          Comment

                          • shepp
                            Badcaps Veteran
                            • Mar 2012
                            • 377
                            • England

                            #14
                            Re: what could have caused this?? burnt connector

                            this one was a repair for someone my mrs knows

                            Comment

                            • tom66
                              EVs Rule
                              • Apr 2011
                              • 32560
                              • UK

                              #15
                              Re: what could have caused this?? burnt connector

                              Originally posted by shepp
                              this one was a repair for someone my mrs knows
                              What's the manufacturer? Seems like that wouldn't pass any safety legislation in the UK. Serious risk of that starting a fire. And melted plastic fumes ain't healthy.
                              Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                              For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                              Comment

                              • shepp
                                Badcaps Veteran
                                • Mar 2012
                                • 377
                                • England

                                #16
                                Re: what could have caused this?? burnt connector

                                Originally posted by tom66
                                What's the manufacturer? Seems like that wouldn't pass any safety legislation in the UK. Serious risk of that starting a fire. And melted plastic fumes ain't healthy.


                                Its an onn AO42ZID

                                Comment

                                • tom66
                                  EVs Rule
                                  • Apr 2011
                                  • 32560
                                  • UK

                                  #17
                                  Re: what could have caused this?? burnt connector

                                  Originally posted by shepp
                                  Its an onn AO42ZID
                                  Well, I suppose you can't expect much from Asda own brand!
                                  Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                                  For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                                  Comment

                                  • RJARRRPCGP
                                    Badcaps Legend
                                    • Jul 2004
                                    • 6301
                                    • USA

                                    #18
                                    Re: what could have caused this?? burnt connector

                                    Originally posted by shepp
                                    Its an onn AO42ZID
                                    "Onn" in USA appears to be a Walmart brand.
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                                    Comment

                                    • tom66
                                      EVs Rule
                                      • Apr 2011
                                      • 32560
                                      • UK

                                      #19
                                      Re: what could have caused this?? burnt connector

                                      Originally posted by RJARRRPCGP
                                      "Onn" in USA appears to be a Walmart brand.
                                      Walmart now owns Asda. That would explain a lot... Just cheap crap rebadged.
                                      Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                                      For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                                      Comment

                                      • shepp
                                        Badcaps Veteran
                                        • Mar 2012
                                        • 377
                                        • England

                                        #20
                                        Re: what could have caused this?? burnt connector

                                        Originally posted by tom66
                                        Walmart now owns Asda. That would explain a lot... Just cheap crap rebadged.
                                        thats another brand on the not to buy list

                                        if you guys were buying a brand new tv from a shop what brand is the best for picture and most reliable?

                                        Comment

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