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Busy Night fixing ham gear

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    Busy Night fixing ham gear

    Hi guys,
    Second time this year I get a client with a VHF ham radio that is making a nasy audio osc in TX.

    What can I say.
    May god bless and keep the ESR meter.
    That thing comes in so handy.

    The first repair was an elderly Yeasu VHF FM/SSB radio.
    Changed out a bunch of weak through hole e lytics and the noise went away.

    This second unit is an Icom 2100 FM set.
    Ended up pulling 17 SMT e lytics out of the thing.
    Got a spread of readings from 4 ohms to about 15.
    It was easy enough to change them out. Had direct subs for e 100uF e lytics.
    Used Jameco P/N 1858797 for the 10uF parts.

    https://www.jameco.com/webapp/wcs/st...ProductDisplay

    aka 16 volt 10uF grains of sand. Tweezers, and the big maginifier in the ring lamp.

    As for the caps, I buy them about 300 at a time.
    Use them to fix Midland LMR tone boards.
    They work great, caps and the rebuilt tone boards.

    Good thing I did not load up on caffine this AM.

    Most of the duds were in the main body of the radio.
    Pulled the failed parts out and soldered in new ones.

    That made no difference.
    The thing still made an unhappy noise in tx.

    Took off the nose peice.
    There were five more 10uF in the nose peice.
    Pulled and replaced.
    That cured the issue.

    One cap was so far gone it did not make the meter needle twitch so it was greater than 30 ohms ESR. All near the mic jack. Go figure.

    Had it playing for about 3 hours today on the bench.
    The unit seems stable and reliable now.
    Not bad for a radio that was made around 1999.

    Hung the repair tags on it, and just for giggles put the dud parts in a plastic bag and tie wraped that to the power cable.

    Not a bad days work.

    Hope this helps.
    Be well there.
    Radio Mike aka Jack Crow
    Herndon VA
    "You are, what you do, when it counts"
    The Masso

    "Gravity, the quickest way down"
    Mayor John Almafi

    "You ever drop an egg, and on the floor you see it break?
    You go and get a mop so you can clean up your mistake.
    But did you ever stop to ponder why we know it's true?
    If you drop a broken egg you will not get an egg that's new?"

    MC Hawking

    #2
    Re: Busy Night fixing ham gear

    Cool. I haven't serviced any ham gear for ages.
    Last job was my Alinco dual band mobile which had a very temperature sensitive squelch. Turned out to be a bad solder joint on a smd cap.

    My other gear has been rock solid, not that I've used it in quite a while.
    36 Monitors, 3 TVs, 4 Laptops, 1 motherboard, 1 Printer, 1 iMac, 2 hard drive docks and one IP Phone repaired so far....

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      #3
      Re: Busy Night fixing ham gear

      replace apc transistor and add the heat sink mod from icom parts.fixes the crackling tx problem.smd lytics are garbage in a rig that gets this hot.got a 2200h free a while back dstar module and all.6 open smd lytics.
      btw that ft-290r is a great portable rig.mine was my bicycle mobile many years till i got a couple of ft-817's.

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