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JBL Car Amp Culb-4505 going into protective mode shut down

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    JBL Car Amp Culb-4505 going into protective mode shut down

    This is my son power amp in his car this amp is a little over a year old

    This just start a couple a week ago this —>

    The amp work for about 5 minuets then the red LED light comes and is in protection mode

    The switching power supply has no problem right now powering the amp Putting out 10 amp

    I ran the amp with sub only then rear only then front only and when I got to front only at very loud play with the amp taking maximum from my 10 amp switching power supply that I had posted because it was having problems

    https://www.badcaps.net/forum/showthread.php?t=72557

    The two caps that are marked with red circle are the caps that when pushing 10 amps start to get very warm

    The four caps that are marked green circle get a little warm when pushing 10 amp

    The four big caps marked in blue also get a little warm when pushing 10 amps


    The 6 device that are on the heat sink gets a little warm when pushing 10 amps

    What brand and series of caps should I put in this amp

    The caps that are getting very warm are the caps that might be put it in the protection mode
    Because as soon as you turn the volume down and pull less amperage the caps cool down very quickly
    Attached Files
    Last edited by sam_sam_sam; 11-17-2018, 03:07 PM.
    9 PC LCD Monitor
    6 LCD Flat Screen TV
    30 Desk Top Switching Power Supply
    10 Battery Charger Switching Power Supply for Power Tool
    6 18v Lithium Battery Power Boards for Tool Battery Packs
    1 XBox 360 Switching Power Supply and M Board
    25 Servo Drives 220/460 3 Phase
    6 De-soldering Station Switching Power Supply 1 Power Supply
    1 Dell Mother Board
    15 Computer Power Supply
    1 HP Printer Supply & Control Board * lighting finished it *


    These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

    1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
    2 Hem Saw Computer Stack Board

    All of these had CAPs POOF
    All of the mosfet that are taken out by bad caps

    #2
    Re: JBL Car Amp Culb-4505 going into protective mode shut down

    What brand and series of caps should I put in this amp
    Are the caps that I have marked are part of the power supply
    9 PC LCD Monitor
    6 LCD Flat Screen TV
    30 Desk Top Switching Power Supply
    10 Battery Charger Switching Power Supply for Power Tool
    6 18v Lithium Battery Power Boards for Tool Battery Packs
    1 XBox 360 Switching Power Supply and M Board
    25 Servo Drives 220/460 3 Phase
    6 De-soldering Station Switching Power Supply 1 Power Supply
    1 Dell Mother Board
    15 Computer Power Supply
    1 HP Printer Supply & Control Board * lighting finished it *


    These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

    1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
    2 Hem Saw Computer Stack Board

    All of these had CAPs POOF
    All of the mosfet that are taken out by bad caps

    Comment


      #3
      Re: JBL Car Amp Culb-4505 going into protective mode shut down

      same series better quality ..
      does it sound right when its working ?

      Comment


        #4
        Re: JBL Car Amp Culb-4505 going into protective mode shut down

        Originally posted by petehall347 View Post
        same series better quality ..
        does it sound right when its working ?
        It sounds very good it just goes into the protection mode and turn off the sound
        When all channels are hooked up and running is when it goes into the protection mode
        Let be off for a few minutes and come right back on

        Now just running the front or rear or sub output one at time it will keep running with no problem

        When you say better quality are you talking Low ESR value caps
        Last edited by sam_sam_sam; 11-17-2018, 08:11 PM.
        9 PC LCD Monitor
        6 LCD Flat Screen TV
        30 Desk Top Switching Power Supply
        10 Battery Charger Switching Power Supply for Power Tool
        6 18v Lithium Battery Power Boards for Tool Battery Packs
        1 XBox 360 Switching Power Supply and M Board
        25 Servo Drives 220/460 3 Phase
        6 De-soldering Station Switching Power Supply 1 Power Supply
        1 Dell Mother Board
        15 Computer Power Supply
        1 HP Printer Supply & Control Board * lighting finished it *


        These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

        1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
        2 Hem Saw Computer Stack Board

        All of these had CAPs POOF
        All of the mosfet that are taken out by bad caps

        Comment


          #5
          Re: JBL Car Amp Culb-4505 going into protective mode shut down

          i meant made by a better manufacturer

          Comment


            #6
            Re: JBL Car Amp Culb-4505 going into protective mode shut down

            Here is the capacitor that I think I can use as replacements
            The reason for choosing these is because of height ( the maximum height is 35mm )and diameter space is a real problem in this amp



            http://www.yuscon.net/en/792.html

            TM series Yuscon capacitors

            https://www.digikey.com/product-deta...1743-ND/756259

            I am probably going with this capacitor below

            https://www.digikey.com/product-deta...4TB-ND/9597097

            To me this capacitor seems have the best spec for this amp please correct me if I am wrong

            https://www.digikey.com/product-deta...3-1-ND/5818090


            http://www.yuscon.net/en/798.html

            SK series Yuscon capacitors diameter is 20mm

            https://www.digikey.com/product-deta...359-ND/6050121

            CapXon KF 3300uf@25 volts. Diameter is 12mm


            I am not sure which one should I choose of these that are below

            https://www.digikey.com/product-deta...1698-ND/756214

            https://www.digikey.com/product-deta...611-ND/3529412

            https://www.digikey.com/product-deta...802-ND/4843612
            Last edited by sam_sam_sam; 11-18-2018, 09:20 AM.
            9 PC LCD Monitor
            6 LCD Flat Screen TV
            30 Desk Top Switching Power Supply
            10 Battery Charger Switching Power Supply for Power Tool
            6 18v Lithium Battery Power Boards for Tool Battery Packs
            1 XBox 360 Switching Power Supply and M Board
            25 Servo Drives 220/460 3 Phase
            6 De-soldering Station Switching Power Supply 1 Power Supply
            1 Dell Mother Board
            15 Computer Power Supply
            1 HP Printer Supply & Control Board * lighting finished it *


            These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

            1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
            2 Hem Saw Computer Stack Board

            All of these had CAPs POOF
            All of the mosfet that are taken out by bad caps

            Comment


              #7
              Re: JBL Car Amp Culb-4505 going into protective mode shut down

              Are these caps the right choice

              Here is the capacitor that I think I can use as replacements
              The reason for choosing these is because of height ( the maximum height is 35mm )and diameter space is a real problem in this amp

              TM series Yuscon capacitors the maximum diameter is 16mm and this would be very tight fit
              There is a correction for this one I have use this one instead

              https://www.digikey.com/product-deta...994-ND/4843804

              SK series Yuscon capacitors maximum diameter is 22mm X maximum length 35mm this might be pushing it

              I can NOT find any capacitors that the length or diameter will fit with this value 2200uf@80 volts
              Does anyone have any idea my son does NOT want to cut the cover for them to fit
              ( I cannot find any in the 22mm diameter no matter the length)

              Does anyone know where to get Yuscon capacitors these would be the only ones that I would replace with exact same company and only because of the size and UF and voltage

              CapXon KF Maximum Diameter is 12mm
              Last edited by sam_sam_sam; 11-18-2018, 10:45 AM.
              9 PC LCD Monitor
              6 LCD Flat Screen TV
              30 Desk Top Switching Power Supply
              10 Battery Charger Switching Power Supply for Power Tool
              6 18v Lithium Battery Power Boards for Tool Battery Packs
              1 XBox 360 Switching Power Supply and M Board
              25 Servo Drives 220/460 3 Phase
              6 De-soldering Station Switching Power Supply 1 Power Supply
              1 Dell Mother Board
              15 Computer Power Supply
              1 HP Printer Supply & Control Board * lighting finished it *


              These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

              1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
              2 Hem Saw Computer Stack Board

              All of these had CAPs POOF
              All of the mosfet that are taken out by bad caps

              Comment


                #8
                Re: JBL Car Amp Culb-4505 going into protective mode shut down

                What size are the old ones?

                I see two sizes of snap-in caps. It looks like the two bigger ones are 2200uF 80V and the smaller ones are 3300uF 35V.

                Those Yuscon datasheets are really confusing. There are two rows of numbers marked "Parameters," and they don't tell you what they are. I see that they make a lot of the same series as Fujicon, but their specs are more believable.

                Comment


                  #9
                  Re: JBL Car Amp Culb-4505 going into protective mode shut down

                  Originally posted by lti View Post

                  What size are the old ones?


                  I see two sizes of snap-in caps. It looks like the two bigger ones are 2200uF 80V and the smaller ones are 3300uF 35V.
                  The smaller ones that are Yuscon 3300uf@35 volts I look at them wrong I thought they were also 80 volts as well thanks for pointing that out to me

                  Originally posted by lti View Post

                  Those Yuscon datasheets are really confusing. There are two rows of numbers marked "Parameters," and they don't tell you what they are. I see that they make a lot of the same series as Fujicon, but their specs are more believable.
                  I have found a capacitor for the 2200uf@80 volts that the data sheet says one measurement and DigiKey has a slightly different measurement 25mm X 37mm

                  The parts number LGU1K222MELA says 25mm X 35mm


                  https://www.digikey.com/product-deta...mSeq=277433840

                  The other capacitor I have found it took a little while to find the ones that would fit
                  Last edited by sam_sam_sam; 11-18-2018, 05:47 PM.
                  9 PC LCD Monitor
                  6 LCD Flat Screen TV
                  30 Desk Top Switching Power Supply
                  10 Battery Charger Switching Power Supply for Power Tool
                  6 18v Lithium Battery Power Boards for Tool Battery Packs
                  1 XBox 360 Switching Power Supply and M Board
                  25 Servo Drives 220/460 3 Phase
                  6 De-soldering Station Switching Power Supply 1 Power Supply
                  1 Dell Mother Board
                  15 Computer Power Supply
                  1 HP Printer Supply & Control Board * lighting finished it *


                  These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                  1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                  2 Hem Saw Computer Stack Board

                  All of these had CAPs POOF
                  All of the mosfet that are taken out by bad caps

                  Comment


                    #10
                    Re: JBL Car Amp Culb-4505 going into protective mode shut down

                    is there enough current available to run the unit ?

                    Comment


                      #11
                      Re: JBL Car Amp Culb-4505 going into protective mode shut down

                      Originally posted by petehall347 View Post
                      is there enough current available to run the unit ?

                      What do you mean
                      9 PC LCD Monitor
                      6 LCD Flat Screen TV
                      30 Desk Top Switching Power Supply
                      10 Battery Charger Switching Power Supply for Power Tool
                      6 18v Lithium Battery Power Boards for Tool Battery Packs
                      1 XBox 360 Switching Power Supply and M Board
                      25 Servo Drives 220/460 3 Phase
                      6 De-soldering Station Switching Power Supply 1 Power Supply
                      1 Dell Mother Board
                      15 Computer Power Supply
                      1 HP Printer Supply & Control Board * lighting finished it *


                      These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                      1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                      2 Hem Saw Computer Stack Board

                      All of these had CAPs POOF
                      All of the mosfet that are taken out by bad caps

                      Comment


                        #12
                        Re: JBL Car Amp Culb-4505 going into protective mode shut down

                        do you have enough battery power and engine running ?

                        Comment


                          #13
                          Re: JBL Car Amp Culb-4505 going into protective mode shut down

                          Originally posted by petehall347 View Post
                          do you have enough battery power and engine running ?
                          Yes there is enough battery power in the car to power it ( and yes my son like to play his music loud)

                          like said in the first post this started about 2 weeks ago
                          that it started going into the protection mode after playing for about 5 minuets

                          Like also said that after playing on my 10 amp switching power supply with the volume up enough to pull about 10 amps on just the front speakers the two capacitors that are 470uf@80 volts gets very very warm to the touch not hot enough where you can not touch ( you do not expect this to happen) [ now if you turn down the volume so that it only pulling about 3 to 4 amp the capacitors cool down very fast
                          when there in no volume then it is only pulling about 1.7 amps or so

                          Now how hot it gets when all five channels are running is a hole another matter

                          The device under the wider heat sink gets a little warm ( which you expect ) when you are pushing 10 amp with the volume turn up until you start reaching the 10 amp mark

                          Now the narrow heat sink barely gets warm no matter how loud you have the volume
                          Last edited by sam_sam_sam; 11-18-2018, 06:18 PM.
                          9 PC LCD Monitor
                          6 LCD Flat Screen TV
                          30 Desk Top Switching Power Supply
                          10 Battery Charger Switching Power Supply for Power Tool
                          6 18v Lithium Battery Power Boards for Tool Battery Packs
                          1 XBox 360 Switching Power Supply and M Board
                          25 Servo Drives 220/460 3 Phase
                          6 De-soldering Station Switching Power Supply 1 Power Supply
                          1 Dell Mother Board
                          15 Computer Power Supply
                          1 HP Printer Supply & Control Board * lighting finished it *


                          These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                          1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                          2 Hem Saw Computer Stack Board

                          All of these had CAPs POOF
                          All of the mosfet that are taken out by bad caps

                          Comment


                            #14
                            Re: JBL Car Amp Culb-4505 going into protective mode shut down

                            do Panasonic have suitable caps ?

                            Comment


                              #15
                              Re: JBL Car Amp Culb-4505 going into protective mode shut down

                              Originally posted by petehall347 View Post
                              do Panasonic have suitable caps ?
                              Yes they have some 2200uf@80 volts but do not the right size which is the problem

                              Either the diameter or the length or both is to much and space is the problem
                              Last edited by sam_sam_sam; 11-18-2018, 09:19 PM.
                              9 PC LCD Monitor
                              6 LCD Flat Screen TV
                              30 Desk Top Switching Power Supply
                              10 Battery Charger Switching Power Supply for Power Tool
                              6 18v Lithium Battery Power Boards for Tool Battery Packs
                              1 XBox 360 Switching Power Supply and M Board
                              25 Servo Drives 220/460 3 Phase
                              6 De-soldering Station Switching Power Supply 1 Power Supply
                              1 Dell Mother Board
                              15 Computer Power Supply
                              1 HP Printer Supply & Control Board * lighting finished it *


                              These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                              1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                              2 Hem Saw Computer Stack Board

                              All of these had CAPs POOF
                              All of the mosfet that are taken out by bad caps

                              Comment


                                #16
                                Re: JBL Car Amp Culb-4505 going into protective mode shut down

                                Can you list the diameter and height of the old caps?

                                Comment


                                  #17
                                  Re: JBL Car Amp Culb-4505 going into protective mode shut down

                                  Originally posted by lti View Post
                                  Can you list the diameter and height of the old caps?
                                  The one that is 3300uf @ 35 volts is either 12 or 14 mm X 30
                                  The other one that 2200 @ 80 volts is either 14 or 16 mm X 30
                                  9 PC LCD Monitor
                                  6 LCD Flat Screen TV
                                  30 Desk Top Switching Power Supply
                                  10 Battery Charger Switching Power Supply for Power Tool
                                  6 18v Lithium Battery Power Boards for Tool Battery Packs
                                  1 XBox 360 Switching Power Supply and M Board
                                  25 Servo Drives 220/460 3 Phase
                                  6 De-soldering Station Switching Power Supply 1 Power Supply
                                  1 Dell Mother Board
                                  15 Computer Power Supply
                                  1 HP Printer Supply & Control Board * lighting finished it *


                                  These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                                  1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                                  2 Hem Saw Computer Stack Board

                                  All of these had CAPs POOF
                                  All of the mosfet that are taken out by bad caps

                                  Comment


                                    #18
                                    Re: JBL Car Amp Culb-4505 going into protective mode shut down

                                    I have some that should fit even if I have to put a washer between the cover and the base of the amp housing so there is enough clearance
                                    9 PC LCD Monitor
                                    6 LCD Flat Screen TV
                                    30 Desk Top Switching Power Supply
                                    10 Battery Charger Switching Power Supply for Power Tool
                                    6 18v Lithium Battery Power Boards for Tool Battery Packs
                                    1 XBox 360 Switching Power Supply and M Board
                                    25 Servo Drives 220/460 3 Phase
                                    6 De-soldering Station Switching Power Supply 1 Power Supply
                                    1 Dell Mother Board
                                    15 Computer Power Supply
                                    1 HP Printer Supply & Control Board * lighting finished it *


                                    These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                                    1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                                    2 Hem Saw Computer Stack Board

                                    All of these had CAPs POOF
                                    All of the mosfet that are taken out by bad caps

                                    Comment


                                      #19
                                      Re: JBL Car Amp Culb-4505 going into protective mode shut down

                                      UpDate

                                      The capacitors came in the mail yesterday I put the caps
                                      I was a real dumb a** ( this must have been a brain fart) I put one of the 2200uf@80 volts in backwards the amperage was 10 amps @ 9 volts and the capacitor got a little warm I shut it off quickly and tried it again samething again I look at the capacitor for the negative line on the board and when o sh** turn off again

                                      Took the capacitor out and check it seems to be ok check it with a capacitor checker and my ESR meter and also put voltage on the capacitor to 50 volts DC and everything looks good ( yes this time I put it in the right way)

                                      Powered the amp back up again it works good enough to blow one of my speakers after playing it very loud for about 20 minuets

                                      It sound loader than it did before however the two 470uf capacitors still gets very warm when pushing 10 amps from the switching power supply that I am using
                                      The same two caps that were getting real warm before ( new ones) are getting real warm it just takes longer to get that way

                                      The two difference size snap in caps were also getting warm as well now with the new snap in caps do get a little warm but not as warm the other snap in caps I could not find one that would fit so I use two 1500uf@35 volts I know it does not add up to 3300uf

                                      Is there anything thing that I can do about the capacitors getting really very warm and this with only the front channels running ( what I use is two nichicon HE 470uf@100 volts) this is the only one that I could find that would fit this was a very tight fit by the way

                                      I will find out tomorrow just how warm these two capacitors gets when I hook all the channels back up and run it as loud as my son like play it

                                      And see if it still going into the protection mode or not
                                      Last edited by sam_sam_sam; 11-24-2018, 07:34 PM.
                                      9 PC LCD Monitor
                                      6 LCD Flat Screen TV
                                      30 Desk Top Switching Power Supply
                                      10 Battery Charger Switching Power Supply for Power Tool
                                      6 18v Lithium Battery Power Boards for Tool Battery Packs
                                      1 XBox 360 Switching Power Supply and M Board
                                      25 Servo Drives 220/460 3 Phase
                                      6 De-soldering Station Switching Power Supply 1 Power Supply
                                      1 Dell Mother Board
                                      15 Computer Power Supply
                                      1 HP Printer Supply & Control Board * lighting finished it *


                                      These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                                      1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                                      2 Hem Saw Computer Stack Board

                                      All of these had CAPs POOF
                                      All of the mosfet that are taken out by bad caps

                                      Comment

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