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ACBEL PC6034 blows PFC mosfet

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    ACBEL PC6034 blows PFC mosfet

    A friend asked me if i could have a look at this PSU from his HP desktop SFF computer as a new compatible psu cost more than his old PC.
    The symptoms are the computer won't start and the power on led blinks, after a visual inspection most caps need to be replaced, seemed quite straight forward, replaced the 5VSB caps first and tested if there was stand by voltage.... nope... checked the main cap and there was 0V something doesn't match with what he told me......

    F1 was blown and Q4 (PFC mosfet) had all pins shorted, replaced the parts and checked for shorts, i didn't find any broken silicon so i tested again, now i had 5Vsb, decided to try if the main PSU worked... bzzzzzzz pop! F1 and Q4 were dead again, this time shorted source to drain (my fault, i should have used the lighbulb)

    Time to desolder and test components:
    - Q4 is a toshiba K2698 i replaced it with an used ST W21NM50N (it has better specs and it was what i had at hand)
    - PFC diode D2 (S1TH8S06D) OK
    - main mosfet (toshiba k2611) OK
    - 5Vsb fet (AP02N90I)OK
    - PFC coil looks fine, no burn marks 1.5 Ohms and around 1830uh
    - Gate driving transistors of the PFC aren't shorted (Q7-Q9) so i guess they are OK
    I have found two problematic components R2 and R14 (1w? resistors, ignore the black coating of R14)

    R2: brown-orange-silver-gold-green --> (13.8 Ohms 0.5%) reads 0.9 ohm
    R14: orange-orange-silver-gold-green -->(33.8 Ohms 0.5%) reads 1.1 Ohm

    Can a wirewound resistor fail shorted or am i reading something wrong? any suggestions?







    #2
    Re: ACBEL PC6034 blows PFC mosfet

    R2: brown-orange-silver-gold-green = 0.13 Ohm
    R14: orange-orange-silver-gold-green = 0.33 Ohm
    Is one of them the Source resistor for the MOSFET?
    To me more likely the Gate drive circuit stuck high so the MOSFET is fully on instead of switching on and off.
    Last edited by budm; 01-30-2017, 01:19 PM.
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809

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      #3
      Re: ACBEL PC6034 blows PFC mosfet

      Yes, it's at the source of the mosfet



      Tomorrow i will desolder Q7 and Q9 and test them out of circuit.
      Last edited by cpt.charlie; 01-30-2017, 02:01 PM.

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        #4
        Re: ACBEL PC6034 blows PFC mosfet

        I have checked Q7 and Q9 and they are OK, finally my friend has decided to buy a new computer as this one is quite old and the motherboard caps need to be replaced too, so there's no need to fix this PSU anymore. I might try to fix it just for curiosity if i get the old parts

        Comment


          #5
          Re: ACBEL PC6034 blows PFC mosfet

          http://i.imgur.com/ismW6A0.jpg

          Try replacing the red capacitor in the photo above.

          Is it part of the PFC circuit?

          Comment


            #6
            Re: ACBEL PC6034 blows PFC mosfet

            replace all capacitors .. unless that pic is not of your board ..
            quick count i see 6 have popped the tops .

            Comment


              #7
              Re: ACBEL PC6034 blows PFC mosfet

              this is something that usually make me headache..
              Shorted mosfet..
              Measure all components surround, but it seems all okay..
              Replace the mosfet..
              And, suddenly "bang" again.

              For this case, i usually replace all (for the component i have the backup components) diode, bulk caps, all ceramic caps and retest all resistor.

              Somehow, a component can perfectly well if we measure it in non voltage condition, but fail if we apply voltage..

              Comment


                #8
                Re: ACBEL PC6034 blows PFC mosfet

                ring that pfc choke.
                shorted turns=BANG!

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