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I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

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    I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

    How I build something like this

    I need it to start clamping the voltage at 28 volts
    The data sheet shows that max amperage is 2 amps


    This is on a coil type horn
    Last edited by sam_sam_sam; 12-12-2017, 08:13 AM.
    9 PC LCD Monitor
    6 LCD Flat Screen TV
    30 Desk Top Switching Power Supply
    10 Battery Charger Switching Power Supply for Power Tool
    6 18v Lithium Battery Power Boards for Tool Battery Packs
    1 XBox 360 Switching Power Supply and M Board
    25 Servo Drives 220/460 3 Phase
    6 De-soldering Station Switching Power Supply 1 Power Supply
    1 Dell Mother Board
    15 Computer Power Supply
    1 HP Printer Supply & Control Board * lighting finished it *


    These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

    1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
    2 Hem Saw Computer Stack Board

    All of these had CAPs POOF
    All of the mosfet that are taken out by bad caps

    #2
    Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

    i'm lost.
    you want to make transient spikes, or kill transient spikes???

    Comment


      #3
      Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

      Originally posted by stj View Post
      i'm lost.
      you want to make transient spikes, or kill transient spikes???
      I want kill transient spikes how would I go about doing this

      I not going to hook it to a PLC but I want to follow there recommendations that they have about transient spikes because I want to use a switching power I also have to power a LED strobe unit which has the same requirements about transient spikes

      I do not want to fry the switching power supply

      Thanks
      Attached Files
      Last edited by sam_sam_sam; 12-12-2017, 11:22 AM.
      9 PC LCD Monitor
      6 LCD Flat Screen TV
      30 Desk Top Switching Power Supply
      10 Battery Charger Switching Power Supply for Power Tool
      6 18v Lithium Battery Power Boards for Tool Battery Packs
      1 XBox 360 Switching Power Supply and M Board
      25 Servo Drives 220/460 3 Phase
      6 De-soldering Station Switching Power Supply 1 Power Supply
      1 Dell Mother Board
      15 Computer Power Supply
      1 HP Printer Supply & Control Board * lighting finished it *


      These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

      1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
      2 Hem Saw Computer Stack Board

      All of these had CAPs POOF
      All of the mosfet that are taken out by bad caps

      Comment


        #4
        Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

        VDR's
        operate like a zener diode and look like a disc capacitor.

        Comment


          #5
          Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

          So what is required suppression limit? I will have to be higher than 24V of the source is 24V. So what is the maximum transient is allowed?
          Never stop learning
          Basic LCD TV and Monitor troubleshooting guides.
          http://www.badcaps.net/forum/showthr...956#post305956

          Voltage Regulator (LDO) testing:
          http://www.badcaps.net/forum/showthr...999#post300999

          Inverter testing using old CFL:
          http://www.badcaps.net/forum/showthr...er+testing+cfl

          Tear down pictures : Hit the ">" Show Albums and stories" on the left side
          http://s807.photobucket.com/user/budm/library/

          TV Factory reset codes listing:
          http://www.badcaps.net/forum/showthread.php?t=24809

          Comment


            #6
            Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

            Originally posted by budm View Post
            So what is required suppression limit? I will have to be higher than 24V of the source is 24V. So what is the maximum transient is allowed?
            That the part of what I do not know ----> i was thinking of starting to clamp it around 28 volts or so but I do not know if this is right place to start
            9 PC LCD Monitor
            6 LCD Flat Screen TV
            30 Desk Top Switching Power Supply
            10 Battery Charger Switching Power Supply for Power Tool
            6 18v Lithium Battery Power Boards for Tool Battery Packs
            1 XBox 360 Switching Power Supply and M Board
            25 Servo Drives 220/460 3 Phase
            6 De-soldering Station Switching Power Supply 1 Power Supply
            1 Dell Mother Board
            15 Computer Power Supply
            1 HP Printer Supply & Control Board * lighting finished it *


            These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

            1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
            2 Hem Saw Computer Stack Board

            All of these had CAPs POOF
            All of the mosfet that are taken out by bad caps

            Comment


              #7
              Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

              So are you trying to drive the 24VDC coil type horn (https://www.galco.com/buy/Edwards-Signaling/877-G1) directly or you are trying to drive a switching power supply that requires 24VDC feeding it?
              Never stop learning
              Basic LCD TV and Monitor troubleshooting guides.
              http://www.badcaps.net/forum/showthr...956#post305956

              Voltage Regulator (LDO) testing:
              http://www.badcaps.net/forum/showthr...999#post300999

              Inverter testing using old CFL:
              http://www.badcaps.net/forum/showthr...er+testing+cfl

              Tear down pictures : Hit the ">" Show Albums and stories" on the left side
              http://s807.photobucket.com/user/budm/library/

              TV Factory reset codes listing:
              http://www.badcaps.net/forum/showthread.php?t=24809

              Comment


                #8
                Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                Originally posted by budm View Post
                So are you trying to drive the 24VDC coil type horn (https://www.galco.com/buy/Edwards-Signaling/877-G1) directly or you are trying to drive a switching power supply that requires 24VDC feeding it?
                It will be going through a ( 120 or 24 ) volt timer cube on it's aux contacts
                But the horn will be powered by the 24 volt switching power supply along with the 24 volt LED strobe light which will not be on a timer
                Last edited by sam_sam_sam; 12-12-2017, 04:49 PM.
                9 PC LCD Monitor
                6 LCD Flat Screen TV
                30 Desk Top Switching Power Supply
                10 Battery Charger Switching Power Supply for Power Tool
                6 18v Lithium Battery Power Boards for Tool Battery Packs
                1 XBox 360 Switching Power Supply and M Board
                25 Servo Drives 220/460 3 Phase
                6 De-soldering Station Switching Power Supply 1 Power Supply
                1 Dell Mother Board
                15 Computer Power Supply
                1 HP Printer Supply & Control Board * lighting finished it *


                These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                2 Hem Saw Computer Stack Board

                All of these had CAPs POOF
                All of the mosfet that are taken out by bad caps

                Comment


                  #9
                  Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                  Originally posted by budm View Post
                  So are you trying to drive the 24VDC coil type horn (https://www.galco.com/buy/Edwards-Signaling/877-G1) directly or you are trying to drive a switching power supply that requires 24VDC feeding it?
                  The horn will controlled by ( 120 or 24 ) volt timer cube with its aux contacts
                  The strobe will be controlled by the controller main contactor aux contacts of the unit that going on

                  and both of them being powered by the 24 volt switching power supply

                  I could do it the way you hook up relays to micro controllers up where you put a diode across the coil but I am not sure if this will take care of all transit voltage or not and I do not want to fry the strobe light or the switching power supply

                  This why I am asking these questions
                  Last edited by sam_sam_sam; 12-12-2017, 04:46 PM.
                  9 PC LCD Monitor
                  6 LCD Flat Screen TV
                  30 Desk Top Switching Power Supply
                  10 Battery Charger Switching Power Supply for Power Tool
                  6 18v Lithium Battery Power Boards for Tool Battery Packs
                  1 XBox 360 Switching Power Supply and M Board
                  25 Servo Drives 220/460 3 Phase
                  6 De-soldering Station Switching Power Supply 1 Power Supply
                  1 Dell Mother Board
                  15 Computer Power Supply
                  1 HP Printer Supply & Control Board * lighting finished it *


                  These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                  1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                  2 Hem Saw Computer Stack Board

                  All of these had CAPs POOF
                  All of the mosfet that are taken out by bad caps

                  Comment


                    #10
                    Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                    Originally posted by stj View Post
                    VDR's
                    operate like a zener diode and look like a disc capacitor.
                    I tried to google VDR ‘s and find what you are talking about
                    9 PC LCD Monitor
                    6 LCD Flat Screen TV
                    30 Desk Top Switching Power Supply
                    10 Battery Charger Switching Power Supply for Power Tool
                    6 18v Lithium Battery Power Boards for Tool Battery Packs
                    1 XBox 360 Switching Power Supply and M Board
                    25 Servo Drives 220/460 3 Phase
                    6 De-soldering Station Switching Power Supply 1 Power Supply
                    1 Dell Mother Board
                    15 Computer Power Supply
                    1 HP Printer Supply & Control Board * lighting finished it *


                    These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                    1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                    2 Hem Saw Computer Stack Board

                    All of these had CAPs POOF
                    All of the mosfet that are taken out by bad caps

                    Comment


                      #11
                      Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                      try MOV's
                      Attached Files

                      Comment


                        #12
                        Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                        Originally posted by stj View Post
                        try MOV's
                        Would this work

                        https://www.digikey.com/product-deta...30K-ND/2798241

                        And this

                        https://www.digikey.com/product-deta...DICT-ND/190671

                        Thanks
                        Last edited by sam_sam_sam; 12-12-2017, 07:44 PM.
                        9 PC LCD Monitor
                        6 LCD Flat Screen TV
                        30 Desk Top Switching Power Supply
                        10 Battery Charger Switching Power Supply for Power Tool
                        6 18v Lithium Battery Power Boards for Tool Battery Packs
                        1 XBox 360 Switching Power Supply and M Board
                        25 Servo Drives 220/460 3 Phase
                        6 De-soldering Station Switching Power Supply 1 Power Supply
                        1 Dell Mother Board
                        15 Computer Power Supply
                        1 HP Printer Supply & Control Board * lighting finished it *


                        These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                        1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                        2 Hem Saw Computer Stack Board

                        All of these had CAPs POOF
                        All of the mosfet that are taken out by bad caps

                        Comment


                          #13
                          Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                          I would use a large TVS diode, 5000W peak-rated like 5KP24A
                          They don't conduct until 26.7V and deal with the -ve voltage spikes.

                          The smaller 3000W rated parts are OK but I did not see stock at Digikey.

                          These buzzers also make a lot of EMI from their contacts arcing, so the wiring to it will radiate EMI. So I would add a 0.22uF cap across the input too.

                          That would look like a TVS+cap across the buzzer's input connections.
                          If you want to be sneaky, solder them inside.

                          Comment


                            #14
                            Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                            Originally posted by redwire View Post
                            That would look like a TVS+cap across the buzzer's input connections.
                            If you want to be sneaky, solder them inside.
                            I love it when a plan comes together
                            That is how I am going to do this it has a terminal block where the wires goes

                            Thanks for the info
                            9 PC LCD Monitor
                            6 LCD Flat Screen TV
                            30 Desk Top Switching Power Supply
                            10 Battery Charger Switching Power Supply for Power Tool
                            6 18v Lithium Battery Power Boards for Tool Battery Packs
                            1 XBox 360 Switching Power Supply and M Board
                            25 Servo Drives 220/460 3 Phase
                            6 De-soldering Station Switching Power Supply 1 Power Supply
                            1 Dell Mother Board
                            15 Computer Power Supply
                            1 HP Printer Supply & Control Board * lighting finished it *


                            These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                            1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                            2 Hem Saw Computer Stack Board

                            All of these had CAPs POOF
                            All of the mosfet that are taken out by bad caps

                            Comment


                              #15
                              Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                              I want to thank everyone who helped with this problem that I need to resolve
                              9 PC LCD Monitor
                              6 LCD Flat Screen TV
                              30 Desk Top Switching Power Supply
                              10 Battery Charger Switching Power Supply for Power Tool
                              6 18v Lithium Battery Power Boards for Tool Battery Packs
                              1 XBox 360 Switching Power Supply and M Board
                              25 Servo Drives 220/460 3 Phase
                              6 De-soldering Station Switching Power Supply 1 Power Supply
                              1 Dell Mother Board
                              15 Computer Power Supply
                              1 HP Printer Supply & Control Board * lighting finished it *


                              These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                              1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                              2 Hem Saw Computer Stack Board

                              All of these had CAPs POOF
                              All of the mosfet that are taken out by bad caps

                              Comment


                                #16
                                Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                                Originally posted by redwire View Post
                                I would use a large TVS diode, 5000W peak-rated like 5KP24A
                                They don't conduct until 26.7V and deal with the -ve voltage spikes.

                                The smaller 3000W rated parts are OK but I did not see stock at Digikey.

                                These buzzers also make a lot of EMI from their contacts arcing, so the wiring to it will radiate EMI. So I would add a 0.22uF cap across the input too.

                                That would look like a TVS+cap across the buzzer's input connections.
                                If you want to be sneaky, solder them inside.
                                This get's my vote. The MOV's are a little too "crude" compared to a TVS Diode. The TVS diode will measure open in both directions when good.

                                Comment


                                  #17
                                  Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                                  The 5KP24A is UNIDIRECTIONAL so polarity must be observed.
                                  The BIDIRECTIONAL will show open circuit in both direction.
                                  Attached Files
                                  Never stop learning
                                  Basic LCD TV and Monitor troubleshooting guides.
                                  http://www.badcaps.net/forum/showthr...956#post305956

                                  Voltage Regulator (LDO) testing:
                                  http://www.badcaps.net/forum/showthr...999#post300999

                                  Inverter testing using old CFL:
                                  http://www.badcaps.net/forum/showthr...er+testing+cfl

                                  Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                                  http://s807.photobucket.com/user/budm/library/

                                  TV Factory reset codes listing:
                                  http://www.badcaps.net/forum/showthread.php?t=24809

                                  Comment


                                    #18
                                    Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                                    What would the part number be for this

                                    Originally posted by budm View Post
                                    The BIDIRECTIONAL will show open circuit in both direction.
                                    Is this what I am looking for

                                    https://www.digikey.com/product-deta...0CT-ND/6174240
                                    Last edited by sam_sam_sam; 12-13-2017, 04:30 PM.
                                    9 PC LCD Monitor
                                    6 LCD Flat Screen TV
                                    30 Desk Top Switching Power Supply
                                    10 Battery Charger Switching Power Supply for Power Tool
                                    6 18v Lithium Battery Power Boards for Tool Battery Packs
                                    1 XBox 360 Switching Power Supply and M Board
                                    25 Servo Drives 220/460 3 Phase
                                    6 De-soldering Station Switching Power Supply 1 Power Supply
                                    1 Dell Mother Board
                                    15 Computer Power Supply
                                    1 HP Printer Supply & Control Board * lighting finished it *


                                    These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                                    1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                                    2 Hem Saw Computer Stack Board

                                    All of these had CAPs POOF
                                    All of the mosfet that are taken out by bad caps

                                    Comment


                                      #19
                                      Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                                      That one is ending with CA, so it is bidirectional.

                                      Comment


                                        #20
                                        Re: I need to build a transient voltage spikes 28 to 30 volts @ 2 amps

                                        Is this cap going to work

                                        https://www.digikey.com/scripts/DkSe...87845804219290
                                        9 PC LCD Monitor
                                        6 LCD Flat Screen TV
                                        30 Desk Top Switching Power Supply
                                        10 Battery Charger Switching Power Supply for Power Tool
                                        6 18v Lithium Battery Power Boards for Tool Battery Packs
                                        1 XBox 360 Switching Power Supply and M Board
                                        25 Servo Drives 220/460 3 Phase
                                        6 De-soldering Station Switching Power Supply 1 Power Supply
                                        1 Dell Mother Board
                                        15 Computer Power Supply
                                        1 HP Printer Supply & Control Board * lighting finished it *


                                        These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

                                        1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
                                        2 Hem Saw Computer Stack Board

                                        All of these had CAPs POOF
                                        All of the mosfet that are taken out by bad caps

                                        Comment

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