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General causes of SMD Capacitor Faults on PC

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    General causes of SMD Capacitor Faults on PC

    Dear Technicians,

    What conditions (of voltage, current, humidity, frequency, and so on) do cause a SMD capacitor go weak or bad in a CPU VRM circuit on a computer/laptop mainboard?

    I want to know them only for three major types of SMD capacitors which are used in recent mainboards:
    - Polymer electrolytic SMD capacitors
    - Tantalum SMD capacitors
    - Ceramic SMD capacitors

    I attached sample photos (taken from the Internet) of these three types of capacitors for better understanding. Interestingly, some of them seem bad. but I do not know the reasons.
    I heard polymer electrolytic capacitors rarely go bad. But I am still interested in knowing the possible conditions that make them weak or bad. Specifically, causes of weakness are more important because they can not be detected by observation.

    thanks
    Attached Files
    Last edited by caspian; 02-08-2018, 06:12 AM.

    #2
    Re: General causes of SMD Capacitor Faults on PC

    For tantalum it is usually overvoltage or too much ripple current, while the number 1 killer of ceramic caps is humidity.
    Originally posted by PeteS in CA
    Remember that by the time consequences of a short-sighted decision are experienced, the idiot who made the bad decision may have already been promoted or moved on to a better job at another company.
    A working TV? How boring!

    Comment


      #3
      Re: General causes of SMD Capacitor Faults on PC

      Hmm... those “solid capacitors” in the picture are anything but solid. They are Sacon FZ, the most unreliable capacitors produced over the past ten years or so. Polymer SMD and radial capacitors can fail for the same reasons - overbias, extreme humidity, inadequate sealing, and subpar manufacturing processes (moisture entrapped inside the cap causes a steady rise in ESR, iron particles in the dielectric increasing leakage current, etc).
      Last edited by Wester547; 02-08-2018, 11:00 AM.

      Comment


        #4
        Re: General causes of SMD Capacitor Faults on PC

        Originally posted by Wester547 View Post
        Hmm... those “solid capacitors” in the picture are anything but solid. They are Sacon FZ, the most unreliable capacitors produced over the past ten years or so. Polymer SMD and radial capacitors can fail for the same reasons - overbias, extreme humidity, inadequate sealing, and subpar manufacturing processes (moisture entrapped inside the cap causes a steady rise in ESR, iron particles in the dielectric increasing leakage current, etc).
        Thanks for the information I did not know that these two types of caps are the ones to replace on site if you see them

        What brand name are good quality for these types of caps that are shown in that photo
        9 PC LCD Monitor
        6 LCD Flat Screen TV
        30 Desk Top Switching Power Supply
        10 Battery Charger Switching Power Supply for Power Tool
        6 18v Lithium Battery Power Boards for Tool Battery Packs
        1 XBox 360 Switching Power Supply and M Board
        25 Servo Drives 220/460 3 Phase
        6 De-soldering Station Switching Power Supply 1 Power Supply
        1 Dell Mother Board
        15 Computer Power Supply
        1 HP Printer Supply & Control Board * lighting finished it *


        These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

        1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
        2 Hem Saw Computer Stack Board

        All of these had CAPs POOF
        All of the mosfet that are taken out by bad caps

        Comment


          #5
          Re: General causes of SMD Capacitor Faults on PC

          Originally posted by sam_sam_sam View Post
          What brand name are good quality for these types of caps that are shown in that photo
          I'm not sure brand matters that much when it comes to polymer, ceramic, and tantalum capacitors - there doesn't seem to be an unending "plague" of sorts in that regard. I would (obviously) avoid counterfeits at all costs, and the NEC Tokin OE128 and OE097 proadlizer decoupling polymers are very prone to failure (at least there was a bad batch of them many years ago).

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