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aeg 12v lithium battery broken

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    aeg 12v lithium battery broken

    hi all
    i am new to this forum and have many questions about quite a few things and intend to learn a lot
    but yesterday my thithium battery stopped charging and charger indicates broken battery
    i opened the battery to see if i could replace the cells with with a bigger ah
    i tested each cell to find that they read 4.13 4.15 and 4.11 this seemed about right so i investigated further to find that the strap from 1 battery to the other had broken so i solered a whire across the twothought this would be the fix
    it was notthere are 3 cappasitors 1 temperature sensor and somthing on the side that i havent uncovered yet as i think 1 of the cappasitors has a ground fault
    my quesion is how do i identify the offending object
    thanks for reading and dont be to harsh if ive got it wrong altogether
    i have attached a pic to help
    cheers
    Attached Files

    #2
    Re: aeg 12v lithium battery broken

    hi all
    can anyone help with this battery it is showing as broken in the charger and i could do with it for work
    thanks

    Comment


      #3
      Re: aeg 12v lithium battery broken

      Who make this battery pack

      If this is Milwaukee M12 battery pack

      There is something you should know about these battery pack if the voltage
      different between cells more than ( [0.25 ] volts it will not charge this is not a misprint )


      Battery Load.................>>>

      You need to test these batteries one at a time you need a 12 volt 50 watt bulb and a volt meter

      Each battery need to read about the same voltage and different can not be more than more than ( [0.25 ] volts between cells
      if it is more than that then these cells are weak
      Attached Files
      Last edited by sam_sam_sam; 04-14-2013, 05:23 PM.
      9 PC LCD Monitor
      6 LCD Flat Screen TV
      30 Desk Top Switching Power Supply
      10 Battery Charger Switching Power Supply for Power Tool
      6 18v Lithium Battery Power Boards for Tool Battery Packs
      1 XBox 360 Switching Power Supply and M Board
      25 Servo Drives 220/460 3 Phase
      6 De-soldering Station Switching Power Supply 1 Power Supply
      1 Dell Mother Board
      15 Computer Power Supply
      1 HP Printer Supply & Control Board * lighting finished it *


      These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

      1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
      2 Hem Saw Computer Stack Board

      All of these had CAPs POOF
      All of the mosfet that are taken out by bad caps

      Comment


        #4
        Re: aeg 12v lithium battery broken

        Originally posted by mentholflash View Post
        battery it is showing as broken in the charger
        Do you have a spare battery that shows good to know if the charger is working right
        Last edited by sam_sam_sam; 04-14-2013, 05:21 PM.
        9 PC LCD Monitor
        6 LCD Flat Screen TV
        30 Desk Top Switching Power Supply
        10 Battery Charger Switching Power Supply for Power Tool
        6 18v Lithium Battery Power Boards for Tool Battery Packs
        1 XBox 360 Switching Power Supply and M Board
        25 Servo Drives 220/460 3 Phase
        6 De-soldering Station Switching Power Supply 1 Power Supply
        1 Dell Mother Board
        15 Computer Power Supply
        1 HP Printer Supply & Control Board * lighting finished it *


        These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

        1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
        2 Hem Saw Computer Stack Board

        All of these had CAPs POOF
        All of the mosfet that are taken out by bad caps

        Comment


          #5
          Re: aeg 12v lithium battery broken

          it seems to be a bit out of balance.
          i bet the broken joint caused the management chip in the pack to shut down.
          some can be reset.

          Comment


            #6
            Re: aeg 12v lithium battery broken

            thanks for the replys
            the battery is made by aeg witch is somthing to do with Milwaukee i think
            i do have another battery and the charger is working fine
            it was a broken connection that stopped it working but i have soldered a bridge across the breakage
            i will check the voltages of the batteries
            just throwing this in there how about if i attach a small fan and wait till all batteries are dead then do you think they will recharge
            thanks again for your help
            cheers

            Comment


              #7
              Re: aeg 12v lithium battery broken

              Maybe but do not count on it....> "do you think they will recharge"

              " wait till all batteries are dead then ".....> This is not a good idea you need to only discharge them to a voltage of 2.8 volts and no lower than that
              Last edited by sam_sam_sam; 04-26-2013, 05:48 AM.
              9 PC LCD Monitor
              6 LCD Flat Screen TV
              30 Desk Top Switching Power Supply
              10 Battery Charger Switching Power Supply for Power Tool
              6 18v Lithium Battery Power Boards for Tool Battery Packs
              1 XBox 360 Switching Power Supply and M Board
              25 Servo Drives 220/460 3 Phase
              6 De-soldering Station Switching Power Supply 1 Power Supply
              1 Dell Mother Board
              15 Computer Power Supply
              1 HP Printer Supply & Control Board * lighting finished it *


              These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

              1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
              2 Hem Saw Computer Stack Board

              All of these had CAPs POOF
              All of the mosfet that are taken out by bad caps

              Comment

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