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Constant current load for testing power supplies (guidelines)

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    #61
    Re: Constant current load for testing power supplies (guidelines)

    I have a MOSFET load schematic i designed a few years back but never got around to building, i can share if you wish. It has only been simulated but it is such a basic circuit that it is guaranteed to work. It's based on the standard opamp + voltage reference + current shunt topology.
    Originally posted by PeteS in CA
    Remember that by the time consequences of a short-sighted decision are experienced, the idiot who made the bad decision may have already been promoted or moved on to a better job at another company.
    A working TV? How boring!

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      #62
      Re: Constant current load for testing power supplies (guidelines)

      Yeah that would be interesting. That was the original point of this post: for people to come up with their own ideas and designs revolving around the main topic, since I'm sure there are various ways of achieving it, so perhaps in the end we'll combine all those ideas and end up with something that's both functional and revolutionary
      Wattevah...

      Comment


        #63
        Re: Constant current load for testing power supplies (guidelines)

        http://www.linear.com/solutions/1845
        Never stop learning
        Basic LCD TV and Monitor troubleshooting guides.
        http://www.badcaps.net/forum/showthr...956#post305956

        Voltage Regulator (LDO) testing:
        http://www.badcaps.net/forum/showthr...999#post300999

        Inverter testing using old CFL:
        http://www.badcaps.net/forum/showthr...er+testing+cfl

        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
        http://s807.photobucket.com/user/budm/library/

        TV Factory reset codes listing:
        http://www.badcaps.net/forum/showthread.php?t=24809

        Comment


          #64
          Re: Constant current load for testing power supplies (guidelines)

          budm
          This was interesting but what it lacks is what mosfet or transistors was used
          Do you have any clue what was used
          Last edited by sam_sam_sam; 02-09-2018, 09:28 PM.
          9 PC LCD Monitor
          6 LCD Flat Screen TV
          30 Desk Top Switching Power Supply
          10 Battery Charger Switching Power Supply for Power Tool
          6 18v Lithium Battery Power Boards for Tool Battery Packs
          1 XBox 360 Switching Power Supply and M Board
          25 Servo Drives 220/460 3 Phase
          6 De-soldering Station Switching Power Supply 1 Power Supply
          1 Dell Mother Board
          15 Computer Power Supply
          1 HP Printer Supply & Control Board * lighting finished it *


          These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%

          1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
          2 Hem Saw Computer Stack Board

          All of these had CAPs POOF
          All of the mosfet that are taken out by bad caps

          Comment


            #65
            Re: Constant current load for testing power supplies (guidelines)

            Also, stupid question, but why so many resistors in series there ? 470mOhms times 4
            Wattevah...

            Comment


              #66
              Re: Constant current load for testing power supplies (guidelines)

              Has anyone else been messing around with this project ?
              Wattevah...

              Comment


                #67
                Re: Constant current load for testing power supplies (guidelines)

                Selfish answer: no, because I don't see any real use for it on my bench... The way I see it, a PSU needs to be able to deal with constantly varying loads, sometimes even in the kilohertz range. Since I don't need to accurately measure the limits of a PSU - just loading it down with light bulbs is sufficient to get a rough estimate of its capabilities.

                BTW, that linear.com sample idea for design, I would assume that:

                1. They used 4x470mΩ because you can now get 4x the wattage compared to one individual resistor of the size. Likely the smaller resistors are cheaper.
                2. Those transistors are probably not critical. Probably something like IRF520 will do.

                Comment


                  #68
                  Re: Constant current load for testing power supplies (guidelines)

                  Originally posted by sam_sam_sam View Post
                  budm
                  This was interesting but what it lacks is what mosfet or transistors was used
                  Do you have any clue what was used
                  http://www.linear.com/solutions/1845

                  You ask about that?

                  Is on photo of schematic
                  Q1 Q2 2N3904
                  Q3 Q4 FQA140N10

                  Comment


                    #69
                    Re: Constant current load for testing power supplies (guidelines)

                    Sch PDF, provided by Analog Devices.
                    Attached Files
                    Last edited by budm; 04-03-2018, 10:08 AM.
                    Never stop learning
                    Basic LCD TV and Monitor troubleshooting guides.
                    http://www.badcaps.net/forum/showthr...956#post305956

                    Voltage Regulator (LDO) testing:
                    http://www.badcaps.net/forum/showthr...999#post300999

                    Inverter testing using old CFL:
                    http://www.badcaps.net/forum/showthr...er+testing+cfl

                    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                    http://s807.photobucket.com/user/budm/library/

                    TV Factory reset codes listing:
                    http://www.badcaps.net/forum/showthread.php?t=24809

                    Comment

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